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Sapphire window provides performance improvement and application expansion for optical devices

Time:2024-08-23

Sapphire window plates, a highly anticipated material in the field of optics, have become an indispensable key component in modern technology and industrial applications due to their filtering performance and wide applicability in various frequency bands. From ultraviolet to infrared, and then to visible light, with its unique physical and chemical properties, it exhibits extraordinary wave transmission ability, providing performance improvement and application expansion for optical devices.

1、 Transmittance performance

Sapphire chemical name is alumina (Al ? O ∝), which is a single crystal material with high transparency. Its optical transmission band is wide, covering a wide range from near ultraviolet light (about 190nm) to mid infrared light, and it performs well in various optical applications. In the visible light band, the transmittance of sapphire window plates usually exceeds 80%, while in the infrared light band, especially in the near-infrared and mid infrared bands, the transmittance is as high as 90% or more. This characteristic makes it an ideal choice for high-precision optical equipment such as laser systems, optical sensors, spectrometers, etc., which can reduce the attenuation and distortion of optical signals during transmission.

2、 Physical characteristics

In addition to excellent transparency, it also possesses a series of remarkable physical properties. Sapphire is a material on Earth with a hardness second only to diamond, possessing high hardness and wear resistance. This feature enables sapphire window panels to effectively resist scratches and wear in harsh working environments, maintaining long-term optical stability and reliability. Secondly, sapphire has excellent high-temperature stability and corrosion resistance, and can maintain stable performance under high temperature, high pressure, strong acid and alkali conditions. It has been widely used in special environments such as high-pressure experiments, combustion chambers, and chemical reactors.

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3、 Application Fields

Sapphire window panels have demonstrated tremendous value in multiple fields due to their performance and extensive application potential. In laser technology, it is often used as an optical window for laser systems to protect internal optical components from external environmental influences and damage. Its high transparency and resistance to high-power laser beams make sapphire window plates play an important role in industrial applications such as laser cutting, laser marking, and laser welding. Meanwhile, in the field of optical sensors, as transmission and capture components for optical signals, they are widely used in environmental monitoring, temperature measurement, pressure detection, and gas concentration analysis.

In the field of optical instruments, sapphire window plates also play an important role. Whether it is precision optical equipment such as microscopes, spectrometers, or cameras, sapphire window plates have become an indispensable component due to their excellent performance. They can be used as windows or lenses to achieve high-precision observation and analysis of samples or scenes through the transmission and focusing of light. In addition, it has also demonstrated enormous potential for application in the field of biomedical science. For example, in devices such as optical bioimaging, laser surgery, and fluorescence microscopy, their high transparency and chemical stability provide strong support for the research and medical diagnosis of biological samples.

4、 Complex manufacturing processes

Despite the many advantages and broad application prospects of sapphire window panels, their manufacturing and processing processes are relatively complex and costly. The preparation of sapphire single crystals requires high-precision crystal growth techniques such as Czochralski's method and bubble growth method to ensure the integrity and optical properties of the crystal. Subsequently, a layer of aluminum oxide film was generated on the surface of the sapphire chip by evaporation method, and small windows were formed by opening holes on the film using photolithography and etching techniques. This process requires strict control of process parameters and environmental conditions to ensure the accuracy and quality of the window panel. It also requires multiple processes of cleaning and testing to remove residual impurities and verify the performance indicators of the window panel.

Sapphire window plates, as an excellent filtering material, exhibit good transmittance in the ultraviolet, infrared, and visible light bands. Its excellent physical properties and wide range of applications make it a shining pearl in modern technology and industrial fields. With the continuous advancement of technology and the expansion of application fields, it will play an important role in more fields and contribute greater strength to the development and progress of society.